Application-specific cleaning systems designed around your component geometry, contamination type, cleanliness target, production flow and automation requirement.
Customised cleaning solutions are used when a standard cleaning machine cannot meet the component handling, cleanliness, drying, cycle time or automation requirement. The system is planned after studying the actual component and production process.
Vibrotech can design special-purpose cleaning systems with spray cleaning, immersion cleaning, ultrasonic cleaning, single-piece flow, robotic washing, material handling, filtration, drying and PLC-based process control.
The complete cleaning solution can combine machine, handling, filtration, drying, automation and process controls in one integrated layout.
Chamber size, spray zones, ultrasonic tank, immersion section and part holding arrangement can be designed according to the component.
Robotic movement can help clean special areas, cavities, defined surfaces or selected zones where targeted washing is required.
Components can move one by one through cleaning, rinsing and drying stages to support lean production and controlled output.
Filtration, oil skimmer, magnetic separator and recirculation systems can be added to maintain cleaning liquid quality.
Hot air drying, blow-off, vacuum drying or centrifuge drying can be selected according to part geometry and final dryness requirement.
Controls cycle timing, pressure, temperature, sequence, alarms, filtration, drying and automation actions for repeatable cleaning results.
The process starts with component study, contamination review and cleanliness target. After that, the suitable cleaning method, handling system, filtration, drying and automation controls are planned together as one system.
Custom machines are suitable where component design, production volume or cleanliness requirement cannot be handled by a standard washer.
| Application Area | Cleaning Challenge | Possible Custom Solution |
|---|---|---|
| Automotive Components | High production quantity with oil, chips and coolant contamination | Conveyorised washer or single-piece flow cleaning system |
| Hydraulic Parts | Internal passages, blind holes and strict particle control | Spray + ultrasonic + filtration + drying system |
| Aerospace Precision Parts | Controlled cleanliness, careful handling and process repeatability | Multistage precision cleaning with PLC control |
| Large Engineering Parts | Heavy part handling and large washing chamber requirement | Heavy-duty custom washer with special loading arrangement |
| Complex Geometry Components | Difficult-to-reach areas and defined surface cleaning zones | Robotic washing or targeted nozzle cleaning system |
| Lean Production Lines | Cleaning one component at a time within production flow | Single-piece flow washer with indexed movement |
Share these details before finalising a custom cleaning system. This helps select the correct process, machine size, automation and drying method.
Material, size, weight, geometry, holes, cavities, surface finish and handling sensitivity.
Oil, coolant, grease, chips, particles, carbon, dust, polishing residue or mixed contamination.
Batch size, parts per hour, single-piece flow requirement, cycle time and production integration.
Visual cleanliness, particle size requirement, gravimetric value, dryness level and next process requirement.
Share your component, contamination, cleanliness target, production quantity and automation requirement. Vibrotech will help you plan the right cleaning method, handling system, drying setup and process-control layout.